It is a mechanical processing equipment, mainly used for EDM. It is widely used in the manufacture of various metal molds and mechanical equipment. It is a special processing method that uses the electrical corrosion generated when the pulse discharge between the poles is immersed in the working fluid to remove conductive materials, also known as discharge machining or electrical corrosion machining.
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1. Automotive manufacturing
The production of complex automotive parts and molds for the processing of plastic parts, castings, forgings or stamping parts. Mainly involved in the early stages of product production, product life cycle shortening and cost pressure on the production of flexibility and integration process put forward high requirements, do not allow for errors. The maintenance of partnerships requires trust, reliability and collaboration.
2. Motorcycle sports
Produce high quality parts.
New rules, individual needs, regional particularities, continuous product improvement, strange, innovative materials, these factors require manufacturers to constantly produce new samples. While flexibility is required and there are expected risks, completing sample processing on time can still make you a winner.
3. Aviation and space
Manufacture complex precision parts for high temperature and heat resistant alloys, titanium alloys, aluminum and other materials.
Expensive inspection, authorization systems, production rules and difficult-to-process materials are some of the challenges of processing aerospace parts. Super performance requirements, innovation and security are equally important, and increasingly economical.
4. Medical implants and medical devices
Manufacture of human implants and medical devices made of stainless steel, titanium or conventional materials.
The biological adaptability of parts materials and the special requirements of the medical environment have a certain impact on the development of production methods and processing processes. Adopting a new approach means a high investment, but it is required by the new trend.
5, electronics and mechatronics industry
It is used to process molds for mass production of plastic parts, alloy castings and stamping parts, chassis parts and components of high-quality electrical appliances.
The life cycle of electronic products is very short, requiring strong processing flexibility and short processing time, so manual work must be eliminated. Process control and automatic processing are indispensable. New processes are the beginning of innovation and the prerequisite for competitiveness.
6. Daily Necessities
Die casting and blow molding molds for processing disposable packaging, disposable items, bulk products and personalized design products.
A wide variety of products are used daily in family life, and unique designs and consumer needs require continuous development of new manufacturing processes. The cost of producing seemingly worthless items is often staggering, and the precision required is unimaginable.
7. Leisure and sports
It is used to produce parts made of aluminum, plastic, alloy steel or other materials, as well as injection molding molds, aluminum die casting molds and stamping molds.
Sports and leisure trends are generally closely associated with new designs. The earlier a product is on the market, the more profit it will make. The flexibility and speed of processing are the most important.
8, general processing
Production of various uses, different materials of parts.
The length of processing time is the basic measure of processing such products. Compared with automation and reliability in mass production, machining flexibility and workpiece setting time are equally important for single or small batch processing.
9. Metal products
Processing of precision parts, products or personalized design products from stainless steel, brass, titanium or precious metals, as well as processing of molds for mass production of popular goods.
Strange materials, small details, production and high customer expectations are special problems. These specific requirements require the right ideas and unique core technologies.
10. The energy industry
Machining important parts of high heat resistant alloys and molds for semi-finished product manufacturing.
Complex shapes and special material properties require appropriate production processes and methods. The further development of tools, machine tools and processing processes makes processing more and more reasonable. Their production capacity determines the feasibility of processing.
Introduction to electric discharge machining technology: Two conductors (electrodes/workpieces) immersed in an insulating liquid are connected to a switchable DC power supply. When the power supply is turned on, a voltage (positive/negative) is generated between the electrode and the workpiece.
When the distance between the electrode and the workpiece is reduced to a certain interval, a voltage discharge will be generated, forming a spark. Where the spark hits, a lot of heat melts the metal away. Numerous such sparks, one after the other (not all at once), cut the material into the desired shape. Effective discharge machining requires hundreds of thousands of sparks per second.
Electric discharge molding. In the EDM process, a three-dimensional electrode is used to form the desired shape of the workpiece. Through the superimposed motion of X, Y, Z, and C axes, grooves, cavities, and other shapes can be processed, as well as some processing effects that can not be achieved by other processing methods.
Powerful processing technology. Modern electrical processing equipment performance: fast processing speed, high automation efficiency, large processing program storage and process real-time monitoring and automatic correction process, can truly realize unmanned operation.